3D Printing Projects: Design, Printing, Implementation

Setting Circles Project

For the Telescope Mounting up in Happy Jack

Right Ascension Axis

Declination Axis

Updated 10/9/19

At our Observatory up in Happy Jack (Clear Creek Canyon Observatory), my home built mounting that carries my 8 inch Astrograph telescope was in need of an upgrade to help locate those dim hard to find comets - Setting Circles. The circles are used in conjunction with star charts and computer maps to locate and center up moving targets such as comets and asteroids.

This was a huge 3D printing project! We made the Declination circle first as a proof of concept, and the Right Ascension Circle second, and since it was too big to print and had to be cut into four assemblies. Im happy to report that the circles work fantastic, and set the telescope directly on the position of many deep sky galaxies, nebula and star clusters without any problems. Here is how they were made.

The Declination Circle

Click on thumbnails below for larger view:

 CAD rendering in Solid works Visualize of the Declination circle, complete with steel hardware and clamp. It is roughly 7 inches in diameter and would just fit on the printer bed.

 Solid works CAD drawing of the circle before rendering. The degrees are marked in 2.5 steps. Two clamps are provided. One squeezes the DEC shaft for permanent setting. The second is a thumb screw used in initial testing.
 The pointer for the DEC circle would be mounted on the declination head on the mount and point to the circle angle. A slot is provided on the pointing end for insertion of a red thin pointer made of fiberglass circuit board material.
 This was going to be a major printing endeavor. We chose to print it in glow in the dark PLA filament from Hatchbox. Here the circle is taking shape! It took nearly 20 hours to do this print.
 Turning the lights off during printing at night, and the whole roll of filament and the circle glows.
 The final print, in the dark. It will not glow this strongly when on the telescope - this was charged up with a bright light just before this shot.
 In the daytime you can see both the Declination Circle and its pointer. The off-white color of the filament is very nice.
 Edge on view of the numbers on the edge. I blackened them with a fine tip sharpie to increase contrast a bit, however that was not really needed because you shine the flashlight on the circles from the side to illuminate in the dark anyway.
Here Installed on the mounting. The pointer is at the bottom here and the circle slip turns on the Declination shaft. Once set, you never have to set it again. It reads in degrees from the north pole in the sky. (Polaris)
 Side view showing the pointer. I put a red strip of fiberglass in the slot on the pointer to aid in setting accurately.

The Right Ascension Circle

 Next we started designing the Right Ascension Circle. It is scribed in 0 - 24 hours and had to be printed in four different interlocking sections that had to be a perfect fit onto the gear on the mounting. It slip turns to set. It all had to be smooth, accurate and not bind or catch. They are a tongue and groove design to interlock. Note that the 18h line is cut in half. The other half is on the mating piece...
 All four sections together here in the CAD drawing proves the parts fit and they are right in size. Would the printed parts fit this well?
 Solid works Visualize rendering of the completed ring.
 The six studs will mount on the gear in threaded holes and retain the gear in such a way as it can slip turn. This is one such stud. Six 1/4-20 bolts retain these studs on the side of the gear. By attaching the circle directly on the gear, the circle is driven by the gear and once set will stay accurate all night long.
 The pointer is two parts, first we have the actual pointer in which we added a clear lexan pointer with a sharp tip to the right side to overhang the circle to get the reading.
 The second part of the pointer is the attachment standoff for the RA shaft. This hold the pointer over the circle and allows slip turn over the shaft to set as well.
 Finally, the assembled ring (bolted together) is test fitted on the to gear with the studs. It worked! Now to assemble the remainder of the setup. The brass worm gear is just over 10 inches in diameter.
 The pointer system is installed. When you move the telescope in RA, the pointer moves and indicates the Hour Angle on the scale.
 Final shot, the telescope on my home made mounting with the circles attached ready for use.

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